Working on the North Slope

For more than three decades, the oil and gas industries on Alaska’s North Slope have provided unique employment opportunities as well as an important market for oil country tubular goods. Despite its harsh weather conditions and strict environmental regulations, the North Slope offers a variety of benefits for the oil company employees who oversee operations and maintain the miles of oil casing and tubing that comprise the Trans-Alaska Pipeline System.

The following is a look at how the Alaska Pipeline works and what working conditions are like for employees on the North Slope.

About the Alaska Pipeline

The Alaska Pipeline is one of world’s largest pipeline systems, with more than 800 miles of oil casing and tubing. It was built between 1974 and 1977 to transport oil extracted from the North Slope’s numerous oil fields – most notably the Prudhoe Bay Oil Field – to Valdez on the Pacific Ocean, where the oil is stored and used to fill tankers.

Eleven pump stations along the system pump oil through welded sections of seamless piping at a speed of 3.7 miles per hour. On average, it takes about 12 days for oil to travel from the first pump station through the entire length of the pipeline to Valdez.

During its construction, the pipeline required a large investment in oil country tubular goods to create the link from the North Slope’s oil fields to the Pacific Ocean. Ultimately, the project cost $8 billion and more than 30 human lives before its completion; workers endured brutal conditions, including cold temperatures and long hours. The pipeline is owned and operated by the Alyeska Pipeline Service Company, a consortium of major oil companies such as BP, ConocoPhillips Transportation and Exxon Mobil.

Although the Alaska Pipeline’s maximum capacity is about 2 million barrels per day, it often conveys far less through its miles of oil casing and tubing; in 2008, for example, it carried only 700 thousand barrels per day. Experts estimate that by 2015, the pipeline’s yield will be reduced to 500,000 barrels per day. As of 2010, the pipeline had transported almost 16 billion barrels of oil, filling nearly 20,000 oil tankers since 1977.

Maintaining the Pipeline

Due to the North Slope’s harsh environment and the pipeline’s heavy use, the hundreds of miles of oil casing and tubing must be regularly inspected and maintained to prevent leaks and oil spills such as the 2006 incident in which the failure of a corroded feeder pipe spilled more than 6,000 barrels of oil onto the slope.

In addition to regular air surveys several times a day and foot patrols to check for leaks or settling problems, the piping is largely maintained by mechanical devices known as “pigs,” which are sent through the line to perform specific tasks. For example, the scraper pig travels the miles of oil casing and tubing to remove wax buildup from the oil country tubular goods along the pipeline. Another type of pig contains magnetic or ultrasonic sensors used to detect corrosion.

Working on the North Slope

Since its construction, the Alaska Pipeline has attracted a rugged workforce of employees who are willing to adapt their lifestyles to the remote job location and unusual work schedules of the North Slope. Employees on the pipeline typically spend their downtime in Anchorage and are transported to the North Slope to work for extended periods of time.

Work schedules often consist of one or two weeks on site, followed by one or two weeks in Anchorage, with 10-12 hour workdays. While on the North Slope, employees live in dormitory-style accommodations, with meals provided by a cafeteria. Workout rooms, cleaning service and, in some areas, internet and satellite TV are available.

For many pipeline workers, above-average compensation and benefits packages help make up for the extended time away from their families. Many also enjoy the harsh beauty and wilderness of the region.

Employees on the North Slope are acutely aware that the Alaska Pipeline won’t last forever. When the oil runs out, the oil companies are legally required to remove all traces of the oil country tubular goods used to build the pipeline, restoring much of the North Slope to its original wild state.

[Photo by: James Brooks]

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The History of the Alaska Pipeline

In the late 1960’s, a vast oil field was discovered on the northern edge of the Alaskan coastline, near Prudhoe Bay. Shortly thereafter, plans began to form to build a massive pipeline from Prudhoe Bay to the southern coast of Alaska and the city of Valdez. Given the hard-packed iced frequently found in Prudhoe Bay, the oil had to be transported to the nearest port free of this hazard, so it could from there be transported by oil tankers.

After the federal and state governments approved the project, construction began using seamless piping and other OCTG items in November 1973 and continued through May 1977. Oil started traveling through the seamless pipe made specifically for OCTG use in June 1977, and reached Valdez approximately a month later, in July 1977.

Considering that as of the year 2010, the Trans-Alaskan Pipeline has transported almost 16 billion barrels of oil, there have been relatively few incidents involving OCTG piping. The best known accident involved the Exxon Valdez oil tanker and was not related to any issues with the seamless piping of the pipeline at all.

Though the seamless pipe is designed to withstand impact and attempted damage, such as gunshots, there have been a few examples of man-made damage to the pipeline. In February 1978, someone blew a 1-inch hole in the pipeline, causing the largest oil spill on record from the main pipeline. In October 2001, a known gunman fired a shot into a weld in the main pipeline, causing more than 6,000 barrels of oil to spill onto the tundra below the pipeline.

[Photo by: dbking]

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An Explanation of ERW Pipe

There are many different types of pipes available and each type has its own uses.  Here, we’re going to discuss Electrical Resistance Welding (ERW) pipe specifically.

Electric resistance welding refers to a type of welding process where two (or more) surfaces in contact are brought together and joined through the use of electromagnetic energy and high pressure, usually from one or more rolling plates. Molten metal or steel is formed in locations where the materials connect or touch as an electrical current passes through, which eliminates the need for filler materials used to melt together the material.

ERW steel pipe is created using less heat input than other types of pipe and creates little pollution in the welding process. ERW pipe also has a narrow heat-affected zone (HAZ) and greater weld properties in the weld zone, including the strength of the welded ERW pipe is close to that of the parent material itself. Steel line pipe made with fusion weld zones has the strength of around 70% of the parent material used, and in this way, ERW pipe is superior.

ERW pipe has many applications, because the process allows for quite a bit of flexibility. ERW pipe can be made with different types of metals and in varying shapes and sizes. It can be used in recreational purposes, all the way up to high pressure gas transmission. A common use of ERW steel pipe is as water well casing.

[Photo by: srslyguys]

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API 5L, ERW Pipe and Other Key Piping Terms Defined

For someone unfamiliar with the steel pipe industry, all of the terms and designations can seem rather overwhelming. All it takes is a little base knowledge and hopefully many of the acronyms and terms will be much clearer to you.

Many types of steel pipe have titles such as API 5CT OCTG for casings and tubings or API 5L, which can be confusing unless you break it down. API refers to the American Petroleum Institute and when used in the titles of specific pipes, this simply indicates that the size listed next is in the same and standard units of measurement used by the API. API 5L pipes are suitable for conveying oil, water or gas, and are considered OCTG. OCTG means oil country tubular goods, and is used to refer to piping specially made for the oil, gas, or petroleum industries.

Other examples of pipe type titles include ASTM A53 Grade A & B or ERW ASTM A 53B pipes. The ASTM designation refers to the American Society of Testing Materials and is used to determine a standard for units of strength. ERW pipe stands for Electrical Resistance Welding and is used to describe the method of combining pieces of metal to create the pipes.

Terms used to describe other elements of pipe sizes include O.D., which stands for outside diameter and describes the distance from one outside edge of the pipe to the opposite outside edge of the pipe, taking into account the wall thickness of the pipe. I.D. stands for inner diameter and is the O.D. measurement, minus double the wall thickness.

The acronyms STC and LTC are used to describe two connections types available, typically for OCTG (oil country tubular goods) purposes. STC refers to a Short Thread and Coupling connection, while LTC describes a Long Thread and Coupling connection.

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Remember to Call 811 Before you Dig!

While it is always important to know what to do before you take on any digging projects, April 2011 was designated as “National Safe Digging Month.” But this shouldn’t be a topic for just a one month reminder – everyone should be aware about calling 8-1-1 before you start digging, for large and small projects! National Safe Digging Month is the creation of the Common Ground Alliance, which stems from the United States Department of Transportation’s Common Ground Study.

Underneath the ground throughout the United States, there is a massive infrastructure of small and large diameter steel pipelines, water line pipes, electrical wires, cables, and more. In the same area, there can be multiple utility lines at varying depths, and only trained locator crews can safely determine the approximate location for you. A call to 8-1-1 a few days before you want to begin your project will allow the locator crews time to come out to survey your location and clearly mark any lines they find. This way, you’ll know exactly where it is safe to dig.

Maybe you’re wondering just how important it is to know what’s below you before you start digging? It’s extremely important! If you were to hit or even nick a steel line pipe or a water line pipe, there could be big damage. You can hurt yourself or those around you, cause damage to your property, or potentially disrupt service to some or all of your surrounding area, and possibly be responsible for paying fines or any repair costs involved. It is so much easier to avoid the risk and call 8-1-1 before you dig!

[Photo by: G.E. Sattler]

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